Former Manufacturing Facility—Southeast Michigan

Discover how a Michigan manufacturing facility successfully treated 12,000 ft² of metal contamination using pilot-validated calcium polysulfide injection across 179 strategic points.

A pilot study was conducted to provide information on the effectiveness of the design parameters for full-scale treatment. Pilot studies allow for the field application design to be modified or changed, if needed, before full-scale implementation.

Full scale operations took place in May of 2011 over a four-day period. Injection utilized 179 Direct Push Technology (DPT) points advanced to a target interval of 2 to 12 ft bgs covering approximately 12,000 ft2. Each injection point received approximately 170 gallons of 12% calcium polysulfide treatment chemistry with a total of 30,478 gallons during full scale operations.

The Challenge

The site required strategic planning:

  • 12,000 ft² treatment area
  • Multiple depth intervals (2-12 ft bgs)
  • Need for design validation
  • Large-scale implementation requirements
  • Complex distribution needs
  • Optimization requirements

The Solution: Two-Phase Implementation

The team executed a strategic approach:

  1. Pilot Study Phase:
    • Design parameter testing
    • Field application validation
    • Implementation optimization
    • Methodology refinement
    • Success criteria establishment
  2. Full-Scale Implementation:
    • 179 DPT injection points
    • 4-day operation period
    • 170 gallons per point
    • 12% calcium polysulfide solution
    • Total volume: 30,478 gallons

Strategic Implementation

Key operational elements included:

  • Systematic point placement
  • Precise depth targeting
  • Consistent solution strength
  • Comprehensive coverage
  • Rapid deployment

Technical Specifications

Treatment details:

  • Depth Range: 2-12 feet below ground
  • Coverage: 12,000 ft²
  • Point Spacing: Optimized from pilot
  • Solution Strength: 12% calcium polysulfide
  • Volume per Point: 170 gallons

Key Success Factors

Several elements contributed to project success:

  1. Comprehensive pilot testing
  2. Strategic point placement
  3. Optimal chemical concentration
  4. Efficient deployment schedule
  5. Quality control measures

Innovation Highlights

The project demonstrated several advantages:

  • Pilot-optimized approach
  • Large-scale capability
  • Rapid implementation
  • Effective distribution
  • Validated methodology

Practical Applications

This success provides solutions for:

  • Large-scale metals treatment
  • Manufacturing site remediation
  • Design optimization
  • Implementation efficiency
  • Quality control protocols

This case study shows how thorough pilot testing can lead to successful full-scale implementation of metals remediation.

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